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Efficiency Case Study

Reducing Downtime by 35% for Northern Refinery

Implementing advanced synthetic lubrication protocols to optimize high-pressure turbine performance in extreme sub-arctic conditions.

Industry Energy & Power

Location Alberta, Canada

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240%
Return on Investment
35%
Downtime Reduction
$1.2M
Annual Cost Savings
12k+
Hours Extended Life

The Challenge

Northern Refinery's main generation plant was experiencing premature bearing failure in their Type-IV high-pressure turbines. The extreme cold of the Alberta winters combined with continuous high-load operations led to fluid viscosity breakdown and significant carbon buildup.

Operational costs were mounting as unplanned maintenance required emergency component sourcing and specialized technical teams to be flown into the remote site at premium rates.

Technical machinery inspection
Industrial storage facility

The HSO Solution

Our engineering team conducted a comprehensive fluid analysis and thermal mapping of the turbine housing. We recommended a transition to our proprietary ArcticGuard Synthetic 15W-40, specifically engineered for extreme thermal variance.

Implementation of the HSO 24/7 Remote Monitoring System for real-time viscosity tracking.
Customized filtration schedule reducing particle contamination by 85%.
On-site training for maintenance teams on predictive lubricant sampling.

Measurable Impact

Within the first six months of implementation, Northern Refinery saw a total elimination of unplanned bearing failures. The thermal stability of the ArcticGuard fluid allowed for service interval extension from 4,000 to 7,500 operating hours.

"The transition to HSO's lubricants didn't just save us money; it gave our operations team peace of mind. We no longer fear the 3 AM emergency calls when the temperature drops below -30°C."

Technical Case Study

Download the full 24-page report including detailed engineering schematics and laboratory data.

 Download PDF Report  

Client Endorsement

Client portrait
Robert Vance
Operations Director, Northern Refinery

"HSO didn't just sell us oil. They provided a solution that transformed our maintenance philosophy from reactive to truly predictive."

Achieve Similar Results

Curious how your facilities could benefit from optimized B2B industrial lubrication? Request a comprehensive site audit from our senior engineers today.

Full Facility Thermal Mapping
Comparative ROI Projections
Efficiency Benchmarking Report

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